December, 2025

New Generation of Sonobuoy Technology for a New Threat Environment

For more than four decades, the U.S. Navy has relied on the SSQ-62 Directional Command Active Sonobuoy Sensor (DICASS) for short-range, high frequency active detection. Modern submarines are quieter, harder to detect, and operate at greater standoff ranges than ever before. The legacy sonobuoys have only marginally improved and no longer provide the reach or flexibility required for today’s contested undersea environment.

Introducing MCAPS: Three Times the Detection Range

The Medium-Frequency Combination Active Passive Sonobuoy (MCAPS) represents a decisive leap forward in U.S. Navy Anti-Submarine Warfare (ASW) capability. Compared to legacy SSQ-62 buoys, MCAPS delivers:

• 3x the detection range. Thanks to a modern advanced transducer, enhanced receive array, and next-generation battery system.
• Advanced active waveforms. Including both Continues Active Sonar (CAS) and traditional single-pulse transmission to improve recognition and tracking in contested environments.
• Integrated passive capability. MCAPS provides a narrowband passive acoustic capability, similar to the Navy’s SSQ-53 DIFAR buoy, which offers an increased detection range.

MCAPS is the only sonobuoy for ASW that provides active and passive acoustic capabilities at greater ranges than the U.S. Navy currently employs. Combining these features into a single sensor offers more flexibility for operators. It simplifies mission planning, and expands tactical options while reducing aircraft loadout, logistics complexity, and training burdens.

Doing More with Fewer Buoys: Cost Effective Modernization for a Demanding Fleet.

Sonobuoys are expendable, high-volume consumables. The U.S. Navy deploys approximately 250,000 buoys each year, more than all other nations combined. Using fewer sensors that deliver greater detection range is not only operationally advantageous, but also fiscally strategic.

With MCAPS, aircrews can detect, classify, track and if needed, prosecute submarines from greater distances and outside threat envelopes. Its extended range means fewer sonobuoys needed per field, reducing cost per mission and enabling the Navy to stretch its inventory further during periods of increased operational activity.

Additionally, MCAPS is built to NATO standards and is a perfect fit for worldwide coalition interchangeability, interoperability, and cooperative engagement against common targets of interest.

Strengthening America’s Industrial Base

Advanced Acoustic Concepts (AAC) has the ability to answer the Navy’s call to produce the needed inventory of sonobuoy technology now. Because of the high Technical Readiness Level (TRL), MCAPS will be fast to market while the Navy will experience cost avoidance for development and overall sustainment costs.

AAC, a Thales-owned company, is currently evaluating U.S. based manufacturing locations including existing Thales facilities to expand production capacity, create technical jobs, and further strengthen the U.S. supply chain resilience.

Testing & Demos Underway

MCAPS is currently being evaluated by the U.S. Navy and international partners. Stay tuned for details on upcoming demonstrations and operator engagements in mid-2026.

October 1, 2025

Naval Air Systems Command (NAVAIR) Patuxent River, MD, intends to negotiate a contract to Advanced Acoustic Concepts, LLC (AAC) on an other than full and open basis. NAVAIR intends to procure upgrades of software/hardware and improvements of CASEFI to support UnderSea Advantage (USA), Automated Directional Command Activated Sonobuoy System (AutoDICASS) and Acoustic Communications (ACOMMS) on Maritime Patrol Reconnaissance Aircraft (MPRA). This requirement seeks to propose, refine, and enhance CASE-FI to contain new capabilities and sensors to support acoustic systems development and training. The anticipated period of performance for this action is five years which includes options.

September, 2025

Earns CMMI Maturity Level 3 Appraisal for Development Excellence

Advanced Acoustic Concepts (AAC) announced it has been appraised at Maturity Level 3 of ISACA’s Capability Maturity Model Integration (CMMI) for Development. This prestigious achievement, conducted by an independent appraiser, underscores AAC’s dedication to process excellence, continuous improvement, and delivering high-quality solutions to its customers.

CMMI Maturity Level 3 indicates that AAC operates at a “defined” level, where processes are well-characterized, standardized, and proactively managed across the organization. This milestone validates AAC’s robust frameworks for software and systems development, ensuring enhanced efficiency, reduced risks, and superior performance in mission-critical projects.

“We are thrilled to achieve CMMI Level 3, a testament to our team’s hard work and commitment to innovation in undersea warfare technologies,” said Robert Olsen, Vice President of Operations. “This appraisal reinforces our ability to provide reliable, cutting-edge solutions that support the U.S. Navy and our defense partners, while fostering a culture of continuous improvement.”

AAC has a proven track record of integrating Commercial Off-The-Shelf (COTS) processing with advanced sonar and sensor systems since 1989. This certification positions the company to better meet evolving customer needs in a dynamic defense landscape.

June, 2025

Secures Major Naval Contract for MK48 Torpedo Components

AAC’s Lemont Furnace facility has secured a significant sole source contract with the Naval Undersea Warfare Center Division Newport to manufacture, test, and deliver critical components for the MK48 torpedo program supporting Foreign Military Sales partners. The Mark 48 torpedo is the Navy’s primary heavyweight submarine-launched torpedo, designed for both antisubmarine and anti-surface warfare. AAC will provide crucial subsystems that ensure precise detonation sequencing and reliable target acquisition. The innovative transmitter technology enhances target discrimination in challenging acoustic environments, giving the MK48 superior performance against sophisticated countermeasures.

This Cost-Plus Fixed Fee contract, valued at approximately $137 million over ten years, covers production of MK48 Sonar Transmitters, Warhead Electronic System Function Item Replacement Units, and the Transmitter Test Station, along with engineering for custom test equipment and support services.

“This award recognizes our team’s technical excellence and manufacturing precision,” said Michael Rubish, MK48 Business Line Manager. “Being the only qualified manufacturer for these critical systems demonstrates our unique capabilities in underwater weapons technology.”

AAC earned this sole-source designation after First Article units successfully completed rigorous qualification testing. The Navy determined that qualifying another source would cause unacceptable delays in fulfilling requirements.

The contract includes both development and initial production phases, positioning AAC for additional opportunities in underwater systems and demonstrating their competitive strength in the naval defense sector.

Production will be managed through the Lemont Furnace facility. This program will maintain stable employment for engineering and production teams while strengthening AAC’s position as a key supplier to Navy underwater weapons programs.

March, 2025

U.S. Navy Witnesses SonoFlash Sonobuoy Demonstration

The SonoFlash mid-frequency combination active/passive sonobuoy Critical Design Review (CDR) was held the week of December 2, 2024. AAC representatives traveled to Sofia, France to witness briefs and an in-water acoustic test at Lake Castillon Reservoir. They were joined by Shawn Horigan, OPNAV N98 Air Warfare Division Sonobuoy Requirements Officer. The briefs and demonstration were conducted by both the French Direction Générale de l’armement (DGA) Program Director and Technical Director of Thales Program Management and Engineers.

SonoFlash has achieved a Technology Readiness Level (TRL) 7 and is ready for further evaluation and consideration by the U.S. Navy for deployment from the Anti-submarine Warfare (ASW) aircraft P-8A Poseidon and MH-60R Seahawk.

SonoFlash provides 3 times the active detection improvement over current U.S. Navy sonobuoy sensors, and offers interoperability with other mid-frequency sonar systems in a multi-static operation, such as the ALFS dipping sonar and CAPTAS sonar systems. Planning is ongoing to transition the SonoFlash technology to the U.S. where AAC will lead the modification, test, and manufacturing of the capability.

February 29, 2024

Thales successfully delivers the first CAPTAS-4 sonar for the US Navy

• Advanced Acoustic Concepts (AAC), a subsidiary of Thales, has delivered the first CAPTAS-4 sonar for the U.S. Navy’s Constellation class Frigates (FFG). Prime contractor Fincantieri Marinette Marine (FMM) awarded the contract in May 2022.This delivery demonstrates the efficiency and the expertise of Thales’ solutions and services.
• The CAPTAS-4 variable depth sonar (VDS) has successfully completed all the milestones in the program established with FMM. The first system is currently in the United States ready for installation on the first Constellation-class Frigate (FFG-62). ​
• The CAPTAS-4 system, which has won several awards for its unrivalled performance in underwater warfare coalition exercises, will help the new U.S. frigates to detect, locate, classify and track increasingly stealthy submarines.

The first CAPTAS-4 variable-depth sonar transmitter has been delivered to the U.S. Navy’s Constellation Frigate Program (FFG-62). This delivery, ahead of schedule, demonstrates the effectiveness of Thales as a trusted partner to worldwide navies. The U.S. Navy will benefit from the demonstrated reliability and performance of the CAPTAS-4, the undisputed market leader in underwater variable depth active systems.

AAC delivered the system on Oct. 12, 2023, ahead of contractual milestones while under very aggressive time constraints. Thales’ unrivalled sonar technology was chosen by Fincantieri Marinette Marine, in agreement with the U.S. Navy to equip its new frigates. In addition to the two systems already ordered to date, up to eight additional CAPTAS-4 transmitters assemblies could be supplied under the current contract. ​ In this perspective, in April, AAC will complete construction on a new CAPTAS production facility located at their current site near Uniontown, Pennsylvania, where final assembly, integration and acceptance testing will occur for shipsets two through 10.

Thales has more than 50 years’ experience in underwater warfare and is the world’s leading sonar exporter. The CAPTAS family comprises a series of low-frequency variable-immersion sonars dedicated to anti-submarine warfare. The CAPTAS-4 delivered to the U.S. Navy is the most powerful of the CAPTAS family. It has been tested under a wide range of operational conditions for instance by the French, British and Italian navies, and its technical maturity and performance are recognized the world over.

In 2020, 2021 and 2022, several French multi-mission frigates equipped with the CAPTAS-4 system won the prestigious Hook’Em Award, the American prize for excellence awarded to the best crew performance in the field of anti-submarine warfare, during coalition exercises in the 6th Fleet area of operations. Thales was singled out and recognized for the excellence of its know-how, for the ability of its sonar systems to detect, locate, classify and pursue increasingly stealthy and silent threats under the sea.

“Thales is a long-time supplier of advanced and capable ASW systems to the U.S. Navy and major U.S. prime contractors. With this new contract for the delivery of CAPTAS-4 variable depth sonar, they are once again demonstrating the performance of our acoustic systems and renewing their confidence in our teams,” said Gwendoline Blandin-Roger, Vice President, Underwater Systems, Thales.

“Advanced Acoustic Concepts is proud to announce that we have successfully delivered the first CAPTAS-4 variable depth sonar system for the U.S. Navy’s FFG-62, the first of the new U.S. Frigate class,” said Mike Carnovale, President and CEO of AAC. “We look forward to further serving the U.S. Navy as we continue to supply and support this critical ASW capability well into the future.”